A traditional anode in an X-ray tube consists of a relatively large piece of copper, topped with a relatively thin brazed disk of some target material, often Tungsten. While effective, this design has limitations in power dissipation and achievable spot size. The entire power of the X-ray beam is being dumped into an area the diameter of the spot, and just a few microns thick. Because X-ray generation is a notoriously inefficient process, well over 99% of the beam power must be dissipated as heat in that small volume, then wicked away by the copper anode substrate. A standard Tungsten target, for example, can handle about 1W/μm of spot size before becoming overloaded. If this power loading is exceeded, the target can evaporate and pit in a matter of seconds.

Micro X-Ray’s innovative diamond anode change this dynamic, adding a diamond layer to the target assembly to effectively move heat out of the X-ray spot and in to the bulk copper anode. This unique anode design allows for up to 50% higher power loading when compared to a standard anode design. In the case of Tungsten, our diamond substrate enables power loading of up to 1.5W/μm, allowing brighter flux in a smaller spot than any other fixed anode tube on the market.

Microbox – Micro-Precision Imaging Redefined

In our Microbox product line, the integration of diamond substrates into the anode design has been a game-changer. This advancement enables up to 50% higher power loading in the focal spot compared to traditional copper anodes, yielding 7.5W of power in our 5μm focal spot.

Key Advantages of the Diamond Anode Microbox

• Ultra-Crisp Images: With focal spot sizes down to 5μm, the Microbox enables industry leading image clarity.
• Enhanced Efficiency: The superior thermal dissipation of diamond allows for more consistent and prolonged high-power operation, delivering 7.5W of power in the 5μm spot.
• Broad Application Spectrum: This level of precision and power opens new avenues in non-destructive testing, electronics inspection, and material science.

SeeRay – Powering High-Flux Applications and Unleashing Unprecedented Brightness in Compact Form

The SeeRay stands out for its ability to produce super bright 50μm spots running at 75W, a feat made possible by MXR’s diamond anode technology. This exceptional flux brightness, unusual for its size, is enables true market differentiation in microXRF and XRD machines.

Key Advantages of the Diamond Anode SeeRay

• Massive Flux Output: The combination of high power and an optic provides a flux that well exceeds expectations for a tube of this size.
• Versatility in Applications: Ideal for high-end research and industrial applications requiring intense brightness and precision.
• Sustainable and Efficient: The diamond substrate not only boosts performance but also contributes to longer lifespan and reduced operational costs.

Pioneering the Future of X-ray Technology

As we continue to celebrate our journey in the #MXRDecadeOfInnovation, the advancements in our Microbox and SeeRay products stand as testaments to Micro X-Ray’s commitment to pioneering the future of X-ray technology. By harnessing the unique properties of diamond substrates, we have not only overcome traditional limitations but also opened a new realm of possibilities in precision imaging and high-flux applications.

The Impact of Innovation

• Setting New Standards: Our breakthroughs in anode technology set new benchmarks in the industry, pushing the limits of what’s possible in compact, finely focused X-ray sources.
• Empowering Industries: From research labs to industrial quality control, our innovations empower professionals with tools that transform their capabilities and efficiency.
• Driving Forward: Each advancement is a step towards more sustainable, efficient, and powerful X-ray solutions, keeping us at the forefront of technological evolution.

Join Us on This Exciting Journey

We invite you to be a part of this exciting era of innovation. Explore how our cutting-edge X-ray solutions can elevate your work to new heights of precision and efficiency. Whether you are looking for advanced imaging capabilities with the Microbox or require the high-flux performance of the Seeray, our team is ready to assist you in finding the perfect solution.

Get in Touch

– Discover more about our products: Visit our website or contact our sales team at sales@microxray.com.

– Need assistance? Reach out to our support team at support@microxray.com or call us at 831-207-4900.

– Stay updated: Follow us on LinkedIn for the latest news and innovations.

Let’s embrace the future of X-ray technology together. #MXRDecadeOfInnovation

The post Decade of Innovation: Revolutionizing Anode Technology with Diamond Substrates appeared first on Micro X-Ray.

Introduction

Since our founding 10 years ago, Micro X-Ray has been at the forefront of providing high-quality, innovative X-ray solutions. Our journey has been marked by a deep commitment to excellence and a consistent focus on meeting the evolving needs of industry leaders.

At the core of our commitment is a dual focus: a drive to understand our customers’ use cases and provide the right X-ray source for every application, and an industry-leading 6-week lead time on all orders. These two pillars showcase our unmatched efficiency and deep dedication to customer needs.

A Decade of Innovation: Micro X-Ray’s Journey

Over the last decade, Micro X-Ray has carved a niche in the X-ray technology sector, standing out not as a newcomer, but as a seasoned innovator. Our journey has been fueled by a relentless pursuit of excellence and a keen understanding of the industry’s needs. This experience positions us uniquely to offer bespoke solutions that cater precisely to the demands of industry leaders.

Six Weeks to Success: Our Lead Time Commitment

Understanding the critical role of time in business operations, we have streamlined our processes to deliver on a key promise – a 6-week lead time for all new orders, and often as short as two weeks for small quantity orders. This rapid turnaround is not just a service feature; it’s a reflection of our operational efficiency and our commitment to keeping our clients’ projects on track.

This 6-week lead time pledge underscores our understanding of the market dynamics and our dedication to being a reliable partner to industry leaders. Whether it’s for a critical healthcare application or a time-sensitive industrial project, our clients can count on us for short, reliable lead times and the highest quality standards.

Vertical Integration: A Decade of Continuous Improvement

Our approach to minimizing lead times while maintaining the highest standards of quality and consistency in our products is through vertical integration. By constantly monitoring and improving every aspect of our production process and deploying automation everywhere we can, we ensure that each product leaving our facility meets our rigorous standards. This method has been a cornerstone of our operations for the past decade, allowing us to provide products that industry leaders can rely upon for their precision and reliability.

Adapting to Industry Needs: Tailored Solutions

Our ten years in the industry, combined with our deep bench of seasoned industry experts, have given us deep insights into the unique challenges and requirements of different sectors. Leveraging this expertise, we offer customized solutions that are not just effective but are also aligned with the specific needs of each industry leader we serve. Our ability to tailor our solutions has been a key factor in our enduring relationships with clients across the highly fragmented low power X-ray marketplace.

Conclusion

As we reflect on our ten-year journey, Micro X-Ray stands as a beacon of innovation and reliability in the X-ray technology sector. Our commitment to a 6-week lead time and customized solutions demonstrates our dedication to being a pivotal partner for industry leaders. We invite you to experience the Micro X-Ray difference and join the ranks of our satisfied clients.

If you’re ready to explore what Micro X-Ray can do for you, we encourage you to reach out. Our team is eager to discuss your specific needs, how we can tailor our solutions for you, and arrange a tour of our cutting-edge facility in California. Contact us today through our web form, send us an email at sales@microxray.com, or call us directly at 831-207-4900. Let’s embark on a journey of X-ray excellence together, and start the next Decade of Innovation together.

The post Reflecting on Our First Decade of Innovation appeared first on Micro X-Ray.